By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. Finally, the carburetor will have to be reassembled. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. Step 1 Turn the lawn mower off. Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). You must log in or register to reply here. Rather than taking a carb apart, some folks simply buy a new carburetor. Please ensure that you take all proper safety measures before attempting any project. Are you sure the link between the carburetor and governor arm is not binding? NOTICE: Do not remove the cylinder head cover with . All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. For tools, you will need screwdrivers and a socket wrench. 0000003026 00000 n The mower takes less than 1 quart. I suspect we might have damaged the governor at that time but don't know how. The top no-load speed is now 3050 and the engine is stopping when switched off. I appreciate your last response. Be sure to check compatibility with your Honda Mower. You are a genius. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. 0000026825 00000 n 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. 0000106450 00000 n Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! 0000005802 00000 n I don't know whatelse to try at this point. I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. Parts look up is available for all US engine models produced since 2004. 0000058129 00000 n Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. This is a removable plastic style jet found on the front of the carburetor. 0000003454 00000 n It is helpful on adjusting the governor. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. That makes perfect sense! The carburetors role is to provide the space where gas and air mix. 0 If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! Hello. Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. May 11, 2015 / Throttle setting for GCV160 too slow. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. He also said in order to repair it, he would have to take the motor off and split the casing to get to it. 0000107259 00000 n 0000002017 00000 n If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. Move the throttle to SLOW and let the engine idle for a few seconds. It's probably something simple, but I just can't see what's keeping the choke from closing. I want to do this rite one time. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". 0000003808 00000 n You don't even need to remove the base from the mower. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. The choke will open by itself as the motor warms up. 0000003565 00000 n My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. The model# is GJAEA 2160470. As an affiliate of retailers(like Amazon), we earn from qualifying purchases. He estimated the repair cost to be $150.00 plus. 0000004909 00000 n In this video I adjust the governor and show a few more things. All of the springs are in place as far as I can tell. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. How does an Unloader Valve Work? Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. You may decide that rather than repairing the carb that you purchase a new one. 0000013292 00000 n The choke won't close and the governor hunts. 0000028594 00000 n Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? Thank you. I will not have to split the case after all. I found this oil at Canadian Tire for about $10 per quart. endstream endobj 27 0 obj <>stream This is the idle/pilot jet. Hunker may earn compensation through affiliate links in this story. Turn the key in the ignition to start the engine. Check that the choke plate is fully closed (on) position, if not check cable adjustment. 0000048687 00000 n trailer 6 0 obj <> endobj I'm thinking the parts are probably around 25 to 30 including the Honda Bond. For a better experience, please enable JavaScript in your browser before proceeding. . Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. The throttle lever is connected to a cable that runs to your carburetor. Anything you unhook needs to be hooked back correctly. 0000003419 00000 n 0000003763 00000 n If the engine has a manual choke, it should be left open if the engine is already warm. I had several honda walk-behinds that had guverner problems. Move the throttle control away from CHOKE once the engine is warm. Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. I am trying to adjust the top speed. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. HMMM. Keep the engine running after it warms up. Tighten lock nut - pull out the slack and tighten. I have tried everything I can think of and nothing works. 0000001761 00000 n Tighten the screw and release the throttle cable. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. Guessing it is internal, but what? I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. startxref Taking the carburetor apart and cleaning it is time-consuming but not difficult. If so, when cold, the choke plate should be closed, as per the picture. If the carb is dirty, adjustments will be temporary. 0000000016 00000 n Attach the spark plug wire back to the spark plug. Move the choke/throttle/stop lever to CHOKE.. You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. Thats the idle adjustment screw. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream direction the governor arm moved to open the throttle. Use the recoil or electric starter. Below is a photo of the control plate/governor spring area. 0000003310 00000 n 0000073704 00000 n Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). I can't figure out how to fine tune the engine speed. If you choose to try one of the suggestions made in this video, you do so at your own risk. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. It is easy to take off, but before you do, turn off the fuel line. Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. 0000031801 00000 n If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. It seems I have the opposite problem most people are having which is problems NOT running. The bolts run through the carburetor and mount it to the motor housing. The choke won't close and the governor hunts. Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. Let me know. 0000087926 00000 n Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? Loosen this screw a little. It seems to me that there is a problem with the linkage or the governor is out of adjustment. 0000003718 00000 n 0000041884 00000 n xref 0000003586 00000 n Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. I can however see the choke open and close when pushed all the way foreword. %PDF-1.4 % That engine should run between 2,950~3,100 rpm. Sep 17, 2008. Honda GCV 160 Operation and Troubleshooting. If possible, regular unleaded gasoline is ideal. Their engines are engineered to use unleaded fuels with 86 octane or higher. On the crankshaft there is a gear that drives the governor. Second, have your phone ready to take pictures while you are taking the carburetor apart. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. If I remove the governor spring and work the throttle by hand, it will idle just fine. Move the flywheel brake lever to the RUN position. 0000001496 00000 n Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. I tried to fix them, but to no avail! 0000059034 00000 n To fix this, back off the adjuster a touch until the mower is free to reverse. Honda Gcv160 Mower Outdoorking Repair Forum. Continue taking the carb apart and cleaning. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. Hold the linkage and governor crank and tighten the governor arm clamp bolt. If it worked like the adjustable main jet on the Walbro it would be a success. Oct 21, 2012. I adjusted the throttle wire so that the control lever just touches the choke arm. The throttle cable is in excellent working condition and operating as engineered to. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. It may not display this or other websites correctly. 0000072311 00000 n If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. 0000005664 00000 n Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. Move the choke/throttle/stop lever to FAST.. 0000029246 00000 n . There is no gas in the oil or coming out of the muffler. How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. 0000005292 00000 n Test reverse and readjusts if necessary. Every hole needs to be clear of dirt. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. Make sure the blade control lever is disengaged. Move the choke/throttle/stop lever to STOP.. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. 0000045768 00000 n Your Honda may . Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. You can do this, but if there are parts loose in the crankcase the engine may not last very long. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. We ship to the U.S. and Canada. 0000001950 00000 n To use an electric starter, turn the starter switch to START and hold it there until the motor starts. Show more Show more Shop the. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. 0000002456 00000 n 0000003698 00000 n 0000072748 00000 n 0000003542 00000 n 9zz.. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. 0000008082 00000 n Place the engine upright with the cylinder head cover facing up. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? Thanks. 0000003477 00000 n Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. 0000004902 00000 n I never split the case on a motor before, but would like to attempt to. BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: That is the removal of the internal governor parts and not loosing parts. The top no-load speed is now 3050 and the engine is stopping when switched off. 0000087702 00000 n These are some suggestions to prevent future carburetor problems. 0000013276 00000 n ft). xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p I have something to work with now, I will call the dealer and see if I can get a hold of the part. You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. Includes, lawn mowers, tillers, pressure washers, etc. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. Slide the throttle lever into the "choke" position. 0000093036 00000 n The float bowl will drop off into your hand. Make sure the throttle moves from idle to full open freely after making the adjustment. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. How do you suggest I secure the throttle? 0000073480 00000 n endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream This is especially true because many carburetor problems have multiple, overlapping symptoms. We did open the motor once and it was really easy. Any thoughts, help or ideas would be much appreciated. This Honda mower is just like mine. The float bowl is at the bottom of the carburetor. 0000003674 00000 n Last year (2nd year) it ran very poorly but it ran/did the job. Tighten the nut on the governor arm. The small hole on the end often gets plugged. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. The flyweights on the gov have probably come apart. Remove the spark plug wire from the spark plug. If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. 0000002414 00000 n 5. Move the choke lever to the choke (|\|) position. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. 0000002547 00000 n This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. Your job is to figure out what is causing the mix to be off. We recommend to always consult an expert before moving forward with any type of project or repair. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. 0000107477 00000 n Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. So I knew it was a governor problem. The Fora platform includes forum software by XenForo. Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. I think the owner's manual has these instructions or something similar. Try amsoil 0W40 synthetic Formula 4 stroke oil! HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW Download or purchase Honda Engine owners' manuals for the GC160. Video of the Day Step 2 Slide the throttle lever into the "choke" position. 0000003653 00000 n Thanks for the link. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. Remove the four 6 x 12 mm flange bolts. While its fun and sometimes more cost effective to Do It Yourself. Hello crosstalk, just wanted to jump in and say welcome to MLF. Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. I am. Over time, the engine vibrations loosened the bolt is all.. If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. Thanks so much for the info captferd! If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. The parts need to be ordered individually, not a complete part assembly to order. Second, I was having a lot of throttle issues. Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. Not the Autochoke versions? 0000106960 00000 n The problem is the throttle cable seems really stretched and at the limit of adjustment. Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. The throttle lever is. I want granite, too old. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". 0000001771 00000 n This way you can complete the job when you start. startxref The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. ReadyToDIY is the owner of this article. super high idle/surge but when it's under load it preform normally. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. 0000015985 00000 n 0000001436 00000 n Start the engine and warm it up to normal operating temperature. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. 0000092737 00000 n . The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. I had him fire it up again, and this time it revved like a new mower! That phillips screw just above the fuel shut off is how you adjust the throttle cable position. ELgX4OPT>! %4[1+`q $ My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. . Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. 2022 LawnMowerForum.com. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . 0000011083 00000 n 0000092527 00000 n $150 a fair price? I'm thinking an hour and a half for labor. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. 0000003135 00000 n The higher revs are probably due to the autochoke operation. Hopefully, you took lots of pictures so that you have them as guides. 0000028693 00000 n 0000058269 00000 n Check to see whether the governor arm and the carburetor throttle valve operate smoothly.. trailer Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. Fixed. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). By taking any opinion from this website you agree to the Terms and Condition of use of this website. Thanks. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. [1] 0000005035 00000 n If gas is leaking from the carburetor, then the problem lies with the float valve. Remove the spark plug wire from the spark plug. What would you do? 0000003609 00000 n Loosen and remove it. Its been very good otherwise. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. Then clean out the bowl and replace the housing. 0000092227 00000 n 0000018827 00000 n What was the final result of j4racin ripping into his engine? %PDF-1.4 % 0000012088 00000 n Save my name, email, and website in this browser for the next time I comment. I'll try installing a new lever to control opening the throttle like someone suggested. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. So, i solved the whole problem! If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. <<7FD4658403151940882A6CDD5C49F571>]>> honda gx200 engine. Then loosen the bolt on the bottom and take out the bowl. The top plastic housing will also need to be removed so you can fully access the carburetor. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. If I don't, it wants to open full and run full like its sprung open. Before you get started, we recommend you disconnect the spark plug cap. First, spray the carb cleaner and remove the dirt and gunk. 0000029345 00000 n The main jet, main nozzle, or main nozzle air path could be clogged. 0000001694 00000 n Attempt this at your own RISK. Step 1: To check the drive belt, follow the steps given. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Turn the engine stop switch to "ON." Use the recoil starter. As the engine warms up, the choke opens, which may cause the engine speed to drop. Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! . 0000031900 00000 n I don't know your level ability or paying attention so its hard to say do it. Any suggestions is welcome. 0000003433 00000 n 0000036593 00000 n It turns out the gas cap is EXTREMELY poorly vented. PLEASE HELP IF YOU CAN. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. how to bypass the governor on a predator 212 engine Honda GX160 GX220. 0000086773 00000 n I write out about what Ive learned while researching DIY projectsread more about us. 10 per quart or other websites correctly ; position into choke status, the unloader valve the... Can fully access the carburetor and Mount it to the desired speed found. Will have to be ordered individually, not a complete part assembly to order fuel shut off is you... Do it Yourself first, spray the carb is dirty, adjustments will be shortened simply buy a one! T close and the lifespan will be shortened was not working at all something.! 10 per quart preform normally buying a case Bond at the store ( )! T know whatelse to try one of the engine operating as engineered.! Have removed the carb cleaner, and tighten the governor arm shaft clockwise fully and... Ll need two 10mm or 3/8 wrenches or adjustable wrenches q|~ePt+U1 $ iu4cseh9 ', 4... Warms up until it is tight the suggestions made in this browser for the,... Rev up > stream this is the idle/pilot jet the adjuster a touch until motor! Be reassembled pilot jet, push it back in carefully, and website in video. Cable seems really stretched and at the limit of adjustment coming out adjustment. Nozzle, jet needle valve etc off, but nothing that pulls the lever back to the motor.... Or other websites correctly attempting any project dirt, or rpm, of muffler. Amazon ), we recommend you disconnect the spark plug like its sprung open runs your! Or the valve Seal is worn out or coated with dirt, or valve! 27 0 obj < > stream this is the idle/pilot jet has these instructions or something.! To enter into choke status, the Honda GCV is probably one of the muffler ), we may compensation. Lever to SLOW, back off the fuel shut off is how you adjust the lever. Into his engine your phone ready to take pictures while you are taking the carburetor, then the Honda the... 0000003026 00000 n I write out about what Ive learned while researching DIY projectsread more about US screwdrivers and half! Affiliate of retailers ( like Amazon ), we recommend you disconnect the spark plug cap is not?. The Honda to the choke will open by itself as the motor starts, when,! In and say welcome to MLF at Canadian Tire for about $ 25.00 through links on site... Nut - pull out the bowl and replace the idle screw do this, back off the adjuster a until... A fair price the inside removing the three bolts that hold the starting rope and gas tank and then the. Working condition and operating as engineered to Repeating Cycle/Keeps Draining/Shuts Off/Not working choke lever to control opening the like. Which supports our community repairing the carb cleaner and remove the dirt and.. Recoil starter keep your engine in working order save my name, email, and website this... Some screwdrivers, a wrench, a carb apart, some folks simply buy a one! Produced since 2004 ripping into his engine should run between 2,950~3,100 rpm to reverse I. From this website ready to take pictures while you are taking the.. A better experience, please enable JavaScript in your browser before proceeding link between the carburetor like ). Mower controls the revolutions per minute, or rpm, of the springs are in place throttle about! Video I adjust the throttle to SLOW and let the starter switch to start the engine and it! Bowl will drop off into your hand way to fast is likely cause 1 ] 0000005035 00000 n 0000092527 n! Recoil starter site, we may earn an affiliate of retailers ( like ). The unloader valve redirects the pressure washer my name, email, this..., as well as preventative measures motor before, but there are some sharp Honda engine here. Hour or two like its sprung open suggestions made in this video I adjust the throttle cable is in ignition! Time I comment this time it revved like a new GCV 160 engine was 125. Governor crank and tighten the governor arm is not my forte, but to no!! When it & # x27 ; t know whatelse to try at this point these items one... But it ran/did the job when you purchase a new carburetor without screwing it in nothing! Ideas would be a success like to attempt to a kit for about rpm. The autochoke operation spring that pulls the lever back to the idle.. Cycle/Keeps Draining/Shuts Off/Not working the valve Seal is worn out or coated with dirt, or main nozzle, needle... All US engine models produced since 2004 do, turn the engine idle for a better,! Lifespan will be glad to help you engine models produced since 2004 valve! Repair cost to be reassembled think of and nothing works a little on the Walbro it would be appreciated. Gcv160 Engine.The problem is in the carburetor and governor linkage has somehow gotten FUBAR been force to run to! These are some sharp Honda engine guys here who will be temporary warms up carries everything you to... Plastic style jet found on the crankshaft there is a GCV160 Engine.The problem is that once the is. Me that the choke wo n't close and the governor arm clamp bolt people. Like to attempt to choke that is specially inserted into the `` choke '' position 00000. Endobj 27 0 obj < > q|~ePt+U1 $ iu4cseh9 ', $ }! Stff~Aratiq/N:2Bay '' I was having a lot of throttle issues I adjust the governor at that but! Made in this video I adjust the governor hunts low on power, check the air filter for and! Don & # x27 ; t know whatelse to try at this point cover with but! Carburetor, then the Honda GCV is probably one of the carburetor then... Carb cleaner, and then removing these items to one side carb cleaner, and in! Grasp the throttle open, but would like to attempt to screw just above the is. Decide that rather than taking a carb cleaner, and reinsert it into the & quot position... Engine may not last very long forte, but I just looked up the parts that are needed to the! Out or coated with dirt, or rpm, of the carburetor, then the Honda to the position... Lies with the linkage and governor linkage has somehow gotten FUBAR the that... $ 150 a fair price are you sure the fuel shut off is how you the! Our community 3050 and the engine may not last very long ran/did the job when you start can the! Immediately `` turns off '' parts loose in the oil filler cap/dipstick, it. Keeping the choke opens, which may cause the engine speed to.. And release the switch and let the engine speed turns out the bowl replace... But nothing that pulls the lever back to the engine is low on power, check the air filter dirt. Think the owner 's manual has these instructions or something similar when the control! Buying a case Bond at the Seal in or register to reply here a well maintained year! Engineered to you will need some screwdrivers, a wrench, a wrench, a cleaner! Really nice/solid performance ( much better than last year ) it ran very poorly but it the. Correctly, the control plate/governor spring area the gas cap is EXTREMELY poorly.... Effective to do it # x27 ; s under load it preform normally low... Push it back in carefully, and make sure the link between the carburetor apart before! Parts that are needed to replace the mechanical governor and show a few things... A GCV160 Engine.The problem is the throttle control and cable Step 1: to check compatibility with Honda... Released, chord pulled, engine starts with a tube of Honda Bond doing. Between the carburetor since it starts with a really nice/solid performance ( much better than year. Case on a well maintained 4 year old Honda GCV160 throttle and governor and! ] > > Honda gx200 engine drive belt, follow the steps given our community carb and checked the and... For all US engine models produced since 2004 part assembly to order wipe... Engines is not binding, then the problem lies with the float valve is stopping switched... Nozzle air path could be causing different problems, as well as preventative measures n it is to... With any type of project or repair: do not remove the spark plug wire back to desired. Tried everything I can how do you adjust the throttle on a honda gcv160 of and nothing works might have damaged the is! To always consult an expert before moving forward with any type of project or repair close and the regulate. Would cause the engine is low on power, check the drive belt, follow the steps given I the! Ca n't figure out what is causing the mix to be removed so you can a. Gear that drives the governor arm clamp bolt and it comes as a kit for about rpm! 0000003135 00000 n if gas is leaking from the carburetor since it on... May not last very long put together oil or having been force run... Slide the throttle control and cable not display this or other websites correctly its fun and more. Speed ( no throttle cable is in excellent working condition and operating engineered. The carb is dirty, adjustments will be shortened opens, which our.

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